Precision injection molding
Elevating precision injection molding for exact manufacturing
At SCHOTT MINIFAB, we specialize in precision injection molding services tailored to many industries and regulated markets. High quality, precision, and consistent parts are critical for medical devices, automotive or aerospace components. We partner with companies seeking high standards and performance in quality and supply by delivering products and components with exceptional precision, cleanliness, reliability, and compliance. Our expertise also support businesses in scaling production while maintaining quality and adhering to regulatory standards.
Industries served
SCHOTT MINIFAB serves a diverse range of industries, providing specialized injection molding solutions tailored to meet the exacting demands of each sector.
Our capabilities
SCHOTT MINIFAB leverages the latest technology and equipment to deliver precision injection molding services.
- State-of-the-Art Machinery: Utilizing advanced injection molding machines for high accuracy and consistency
- Automation: Implementing automated systems for efficient production and reduced contamination risks
- CAD/CAM Software: Employing cutting-edge software for precise design and prototyping
- Material Selection: Recommending the best materials for specific applications for optimal performance and durability
- Molding techniques: Offering a diverse suite of molding technology for best design performance
Key differentiators
We go beyond standard injection molding by delivering unmatched precision and quality, tailored to the unique needs of our clients across various industries. Understanding the needs and requirements means reducing the risk of component failure and enhancing product reliability.
Our materials
We offer a wide array of materials for your injection molding needs:
- Polycarbonates (PC)
- Polymethyl Methacrylate (PMMA)
- Polypropylene (PP)
- Cyclic Olefin Copolymer (COC)
- Cyclo Olefin Polymer (COP)
- Thermoplastic elastomers (TPE) with 2K Capability
- Styrene-ethylene-butylene-styrene (SEBS)
...and more, if you have a specific need let's discuss
A diverse suite of molding techniques
| Parameter | Standard injection molding | Precision injection molding | Variothermal injection molding | 2K injection molding |
|---|---|---|---|---|
| Tolerance and precision | Moderate | High | High | High |
| Material compatibility | Thermoplastic (single material) | Thermoplastic (single material) | Thermoplastic (single material) | Thermoplastic, Elastomeric (multi material) |
| Cycle time | Standard | Standard | Longer | Longer |
| Cost | Economical | Moderate to high | Moderate to high | Economical |
| Part complexity | Moderate | High | Very high | High |
| Surface finish | Standard | High | High | High |
| Tooling complexity and maintenance | Low to moderate | Moderate to high | Moderate to high | Moderate to high |
Our services
Precision Injection Molding involves creating highly complex plastic components through advanced molding techniques. Our broad capabilities set-up, allows us to provide cost-effective and competitive solutions. Using laminar flow controlled clean environment, we produce injection molded parts with an outstanding level of cleanliness.
- Innovative technical solutions
- Advanced molding design and capabilities
- Controlled laminar flow clean environment
- Cost competitive setup with a high degree of automation
Operating within controlled environments, we ensure all products meet stringent cleanliness standards, crucial for industries where contamination can compromise product functionality and safety.
- Cleanroom environment: Operating a highly controlled 1,000 m2 cleanroom space to produce quality molded products
- Tailored solutions: Providing customized, post-processing, packaging, labeling, and RFID chips to enhance product delivery
- Automation: Utilizing in-house automated systems that can be customized to provide cost-effective solutions and reduce contamination risks
We implement rigorous quality control measures throughout the manufacturing process, ensuring every part meets the required standards. Our ISO 9001 and ISO 13485 certifications highlight our commitment to excellence.
- Quality control according to ISO standards
- Strict compliance with industry standards
- Reliability and precision in every product
In-process quality control
Ensuring consistent quality throughout the injection molding process requires rigorous in-person quality control. We employ advanced quality control techniques:Real-time monitoring: Using sensors and software to monitor process parameters and detect anomalies in real-time
Automated or in-person inspection: Implementing inspection systems to check parts for defects and deviations from specifications
Statistical process control: Analyzing data to identify trends and make adjustments to maintain process stability
- Rigorous testing protocols
- Advanced inspection techniques
- Continuous improvement processes
Regulatory compliance is critical for industries such as medical devices and aerospace, where safety and reliability are paramount. We ensure compliance with relevant industry standards.
- Adhering to stringent regulations
- Certified processes for safety and reliability
- Your partner for compliant solutions
Documentation and traceability
Maintaining thorough documentation and traceability is essential for regulatory compliance. We provide comprehensive documentation for every project.
- Material certifications: Verifying the quality and source of materials used.
- Process records: Documenting each step of the manufacturing process.
- Inspection reports: Detailing quality control inspections and test results.
- Traceability: Ensuring parts can be traced back to its production batch and material lot.
We offer tailored solutions, like post-processing, packaging, labeling and RFID chips, to cater to the unique needs and challenges of each client, providing more value and aligning closely with specific requirements.
We provide the advantage of dedicated support, ensuring better communication, faster turnaround times, and a deep understanding of the market dynamics and regulatory environment.
Customer success stories
Contact us for more information and to learn how SCHOTT MINIFAB can help you with your next project.
